Needs and constraints faced by the project
The People's Republic of China is one of the fastest growing economies. The average annual GNP increase is about 10 % or more. Main contributor to this development is the industry. Other than in post-industrialised western countries, industrial development in China is still based to a bigger part on heavy industry, due to the country's growing demand of industrial raw materials and still competitive and favourable socio-economic production conditions.
The overall increase in China appears in the foundry industry exemplarily. Following the reform and open policy of China, the foundry industry has had tremendous changes in the last 20 years. The total output of castings had increased from around 8,000,000 tons per year in late 70s to over 12,000,000 tons in 2002. China now has more than twenty thousand casting facilities with an employment of 1.2 million ranking them the largest in the world.
Technology level and casting quality were upgraded considerably during this period. Though the majority of the foundries are still lagging behind in respect to technology and casting quality as compared with the industrialised countries.
Rapid growth of industry and alarming environ-mental degradation As the rapid growth of industries is providing humans with jobs and companies with trade opportunities, it can be expected, that industrialisation will keep ongoing. Although productivity could be improved reasonable during the last decade and a more efficient use of resources per production unit could be achieved, the Chinese industry is far away from beeing sustainable. In fact the degradation of environment is increasing at an alarming rate in China - in the long run forecast even with severe impacts to the global environmental conditions. This issue attracting more and more attention of the foundry industry as well. Chinese foundry men are already experiencing some pressure for pollution control. At present, the negative measure is to move the foundries from inside the city to rural areas, but this cannot last for long. In the next decade, environment protection laws will surely become more and more stringent and foundries will be compelled to clean their effluents and reduce their impacts, no matter what cost they have to bear. Environment protection business can be expected to thrive. Concrete measures on company level are still missing Although the Chinese decision makers have gained an increased awareness of these problems, they are jeopardised between good will to protect the environment and to stimulate economic growth at the same time. In particular concrete measures to reduce environmental impacts resulting from enhanced industrial activities have still to be found and implemented - at least there, where industrial production takes place, which is the company level. Big potential, but lack of know-how, to be provided by EU expertise The main constraint for a sustainable reorganisation of industrial activities in China is the lack of information how to do on company level. The great potential of the Chinese market in this respect can very often not materialise in real turnovers because of insufficient awareness about the benefits of environmental sound solutions. Complementary there exists a large number of adequate solutions. These solutions can be provided by European expert organisations. The technologies and methods being considered range from cleaner technologies, cleaner production, ecoefficient services, ecological procurement, renewable energies, environmentally sound technologies, etc. Joint ventures and technology transfer In spite of China's high casting output, China's casting quality on the whole, is backward in comparison with the western world. This is evidenced in the automotive engine and machine tool bed castings, the service lives of which average 50-70% of the western manufacture. To overcome this weakness, the open policy of China encourages the import of overseas technology and capital. The fields of cooperation include all aspects of foundry production, such as casting processes, quality control, management, foundry equipment and foundry materials. The form of cooperation can be very flexible, for example, purchasing or processing contract, agency, know-how transfer, patent licensing, up to a comprehensive joint venture. The transfer of know how is a mayor issue, especially knowledge about environment and environmental protection and regeneration.